臺勵福數(shù)控沖床HPS1250X維修

廣州意控自動化工程有限公司維修臺勵福數(shù)控沖床HPS1250X。臺勵福公司創(chuàng)立于1973年,自1975年開始生產(chǎn)旋臂鉆床之后,并著手研發(fā)堆高機(jī)與NCT轉(zhuǎn)塔式數(shù)控沖床。 臺勵福NCT數(shù)控沖床全系列產(chǎn)品自正式銷售以來,已第二次榮獲經(jīng)濟(jì)部工業(yè)局認(rèn)定為精密機(jī)械類主導(dǎo)性新產(chǎn)品,此外,臺勵福NCT數(shù)控沖床也是臺灣境內(nèi)*通過ISO認(rèn)證與獲頒多項專利之高科技數(shù)控沖床。由于在中國市場有很大的銷售量,包括一些早期使用的臺勵福數(shù)控沖床HPS1250X、折彎機(jī)、激光切割機(jī)也已進(jìn)人故障多發(fā)期,在使用中必然會遇見許多問題,以下我們就的一些常見故障在這里和廣大使用者做一個探討。

常見故障分析及解決辦法

臺勵福數(shù)控沖床報警代碼說明

1000 T ZRN UNCOMPLETED! T軸歸零未完成

1001 RAM ISN"T AT TOP DEAD POINT. 沖頭不在上死點

1002 TOOL ISN"T AT UPPER HOME POSITION. 刀具不在上死點

1003 SHOT PINS CAN NOT IN/OUT TURRET. 刀盤插梢不能插入或退出。

1004 SAFETY ZONE DETECTOR ARE BROKEN. X方向安全區(qū)偵測器斷線。

1005 PRESS MOTOR CONVER/SW. ON PANEL. 飛輪蓋未關(guān)。

1006 X/Y ZRN FIRST! X/Y軸請先執(zhí)行歸零。

1007 R.A.M ISN"T AT FIXED POINT. 沖頭未停于內(nèi)或外圈。

1008 INSULATOR OF THE PUNCH HEAD沖頭上死點偵測器,絕緣部份損壞。

1009 MODE SELECTOR CHANGED! 模式變更

1010 AIR PRESSURE LOW空壓過低

1011 OIL PRESSURE LOW油壓過低

1012 CLUTCH WARM UP!機(jī)臺暖機(jī)中(CP機(jī)種)

1013 CLUTCH VALVE IS CLOGGED OR FAILED.沖壓電磁閥阻塞失敗(CP機(jī)種)

1014 PLC BATTERY LOW PLC電力不足,請更換電池。

1015 PLC NO RESPONSEPLC無回應(yīng),PLC線路有問題。

1016 WAITING 2ND. SENT FROM PLC 等待從PLC寄出之第二訊息

1017 PFIN SIGNAL ERROR 沖壓訊號未結(jié)束

1018 NFIN SIGNAL ERROR 蠶食訊號未結(jié)束

1020 TURRET TYPE SETTING ERROR刀盤型式設(shè)定錯誤

1021 OVER PUNCH 沖壓頓數(shù)超過機(jī)器可沖壓頓數(shù)之設(shè)定值

1022 THE C"SHAFT CANN"T IN OR OUT. C軸插梢不能插入或退出

1023 TOOL NUMBER SETTING ERROR. 刀站數(shù)設(shè)定有疑問

1024 A WRONG MACHINE SERIES NUMBER SETTING 機(jī)器系列號碼錯誤

1025 SECURITY CODE TEST KEY IS ON. 安全保護(hù)測試開啟

1030 HS1 HAS NO RESPONSE.(MODE SETTING ERROR, MODE=2) HS1無回應(yīng)。

1031HS1 MODE RESP.ERROR.MODE=[I120,R59](MODE SETTING IS NOT EQUAL TO 2)HS1模式回應(yīng)錯誤

1050 HYDRAULIC UNIT油壓控制。

1051 HYDRAULIC SYSTEM SELECTION油壓系統(tǒng)選擇.

1052 HNC100 ALARM X1003 HNC 100 警訊 X1003

1053 FILTER IS CLOGGED!油過濾器阻塞 X10092.5 ->20 X1004.3->10

1054 OIL LEVEL IS LOWER油壓液面低

1055 FLUSHING MODE SETTING油洗模式設(shè)定

1056 HNC100 CONNECTING CHECK HE302 連結(jié)檢查

1057 SHEAR TOOL滾刀模式

1058 PF ISSUED BUT NOT RESPONDANCE. 沖壓訊號出現(xiàn)但機(jī)臺無相關(guān)回應(yīng)

1059 HYDRAULIC MOTOR SW. 油壓馬達(dá)開關(guān)

1060C LOCK/RELEASE DRIVER.C軸鎖定/釋放訊號錯誤

1061T0OL NOT IN AGREEMENT刀具不一致(M碼設(shè)定與控制器內(nèi)設(shè)定不符)

2000 TO PERFORM THE C AXIS ZRN. RETURN FIRST! 請先執(zhí)行C軸歸零。

2001 THE TOOL LIFT SWITCH BE PLACED AT ON POSITION. 取刀具開關(guān)置于"開"的位置。

2002 THE SWITCH OF THE TURRET PIN BE PLACED AT OUT POSITION刀盤插梢的進(jìn)/出 開關(guān)置于"出"的位置

2003 THE LUBRICATING SYSTEM OF X/Y AXIS MOVING PARTS FAILS.X/Y軸移動部潤滑系統(tǒng)失效

2004 PLEASE CONTACT TAILIFT FOR THE PERIODICAL MAINTENANCE.周期性之保養(yǎng)提醒

2005 BROKEN LINE IN TRIANGLE POSITIONING DETECTS.(ON-LINE EFFECTIVE) 三角定位偵測器斷線。(ON-Line有效)。(使用于自動送料系統(tǒng))。

2006 THE OIL COOLING SYSTEM FAILS. 油溫冷卻系統(tǒng)失效。

2007 THE CLAW IS OPEN. 夾爪打開

2008 INTRUDING THE CLAW INTO THE REPOSITION SAFETY ZONE.PLEASE RESET THE MESSAGE FIRST 夾爪進(jìn)入換爪安全區(qū)請按RESET消除警訊

2020 TOOL CHANGE DOOR OPEN. 換刀門開啟。

2021 OIL TEMPERATURE TOO HIGH. 油溫過高。

2022 THE X GAUGE BLOCK POPS UP. 原點定位塊上升

2023 THE WORKBENCH OPEN. 換刀位置桌面開啓

2024 THE WORK TABLE"S BALLS HAVE RISEN. 檯珠上升

2025 SAFETY GUARD IS INTERRUPT. 光柵被遮斷

2026 THE TOOL CHANGE SWITCH IS AT ON POSITION.換刀位置開關(guān)置于開(ON)的位置

2027 TOOL LIFE EXPIRED. 刀具壽命周期到達(dá)

2028 WORKPIECE CURVED. 板件彎曲

2029 WORKPIECE SHIFTED. 板件偏移

2030 TOOL LUBRICANT IS EMPTY. 無刀具潤滑油

2031 THE TOOL CHANGE CONFIRMATION SWITCH. 暖機(jī)開關(guān)

2032 WAITING THE RISE OF OIL PRESSURE. 等待油壓上升

2033 THE H+L SYSTEM IS NOT READY. H+L系統(tǒng)沒準(zhǔn)備好

2034 THE RESET BUTTON ON PANEL FOR EXTERNAL ALARM IS CLOSED. 外部面板上面的reset按鈕警訊關(guān)閉

2035 PERFORM ZRN FOR ALL AXES. 完成四軸歸零

2036 WARM UP FINISHED! 暖機(jī)完成

2037 Y AXIS MACHINE LOCK機(jī)器上Y軸鎖定

2038 PERFORM ALL AXES REFERENCE POSITION RETURN FIRSTLY. 四軸先歸零

2039 PLEASE INPUT PASSWORD! TERMS= 輸入密碼TERMS=

2040 PLEASE INPUT THE T & M CODE OR CHECK THE CODE CONTENTS FIRSTLY.先輸入自己所需的T、M碼

2041 SHEAR MODE WITH WILSON WHEEL TOOL 在轉(zhuǎn)刀工位使用滾筋模具與模式加工但程式M碼誤設(shè)定為PUNCH模式

2042 WORKBENCH"S UPPER/LOWER DETECTOR.工作檯未定位

2043 WORKBENCH HOLDER DETECTORS.工作檯定位有問題

SCHNEIDER KREUZNACH

SCHNEIDER-KREUZNACH HVM061 - Datenblatt Lochbild NG 6
SCHNEIDER-KREUZNACH HVM062 - Datenblatt Lochbild NG 6
SCHNEIDER-KREUZNACH HVM063 - Datenblatt Lochbild NG 6
SCHNEIDER-KREUZNACH HVM064 - Datenblatt Lochbild NG 6
SCHNEIDER-KREUZNACH HVM057 - Datenblatt Lochbild NG 10
SCHNEIDER-KREUZNACH HVM056 - Datenblatt Lochbild NG 10
SCHNEIDER-KREUZNACH HVM067 - Datenblatt Lochbild NG 10
SCHNEIDER-KREUZNACH HVM071 - Datenblatt Lochbild NG 10
SCHNEIDER-KREUZNACH HVM090 - Datenblatt Lochbild NG 10
SCHNEIDER-KREUZNACH HVM188 - Datenblatt Lochbild NG 25
SCHNEIDER-KREUZNACH HVM106 - Datenblatt Sonderventile
SCHNEIDER-KREUZNACH HVM107 - Datenblatt Sonderventile
SCHNEIDER-KREUZNACH HVM108 - Datenblatt Sonderventile
SCHNEIDER-KREUZNACH HVD306 - Datenblatt Druckregelventil
SCHNEIDER-KREUZNACH PVM025 -Baureihe Datenblatt
SCHNEIDER-KREUZNACH PVM027 -Baureihe Datenblatt
SCHNEIDER-KREUZNACH PVM030 -Baureihe Datenblatt
SCHNEIDER-KREUZNACH PVM032 -Baureihe Datenblatt
SCHNEIDER-KREUZNACH PVM064 -Baureihe Datenblatt
SCHNEIDER-KREUZNACH PVM065 -Baureihe Datenblatt
SCHNEIDER-KREUZNACH PVM067 -Baureihe Datenblatt
SCHNEIDER-KREUZNACH HE218 -Analoge Regler Datenblatt
SCHNEIDER-KREUZNACH HE220 -Analoge Regler Datenblatt
SCHNEIDER-KREUZNACH HE302 -Digitale Regler Datenblatt
SCHNEIDER-KREUZNACH HE303 -Digitale Regler Datenblatt
SCHNEIDER-KREUZNACH HE304 -Digitale Regler Datenblatt
SCHNEIDER-KREUZNACH BOE-Signalwandler Datenblatt
SCHNEIDER-KREUZNACH PWM-BOE -Signalwandler Datenblatt
SCHNEIDER-KREUZNACH 160 bar -Plug and Play Datenblatt
SCHNEIDER-KREUZNACH 250 bar -Plug and Play Datenblatt
SCHNEIDER-KREUZNACH Anschlubplatten -Anschlu?platten Datenblatt
SCHNEIDER-KREUZNACH SpUlplatten -Spulplatten Datenblatt
SCHNEIDER-KREUZNACH Anschlubstecker -Anschlubstecker Datenblatt